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Process Technology

Pickling Phosphating

Pickling Phosphating

Product overview:

Pickling refers to the use of pickling solutions such as hydrochloric acid, sulfuric acid, etc. to wash off the oxide layer and dust on the workpiece. The role of cleaning surfaces. Phosphating is a process of chemical and electrochemical reaction to form a phosphate chemical conversion film, and the formed phosphate conversion film is called a phosphating film.
The main purposes of phosphating are: to provide protection for the base metal and to prevent the metal from being corroded to a certain extent; to be used as a primer before painting to improve the adhesion and anti-corrosion ability of the paint film; to reduce friction in the metal cold working process.

Product use and advantages:


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Introduction

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For Each Client

We are a source manufacturer of professional steel wire, we also have our own international trade department, we produce and sell by ourselves. We not only brought in 10 sets of spheroidizing annealing furnaces, dozens of metal wiredrawing equipments and twoworld's leading automatic phosphating pickling lines, but also engaged senior engineers as consultants fromTaiwan. The raw material that we use are supplied by the well known suppliers such as Bao Steel Co., Ltd and Xingtai lron & Steel Corp., Ltd. Also, the domestic lron & Steel manufacturers can be nominated by our customers. We mainly produce steel wire made of alloy steel, bearing steel, free-cutting steel, high-quality carbon structural steel, low-alloy high-strength structural steel and other materials as raw materials. The annual output is 360,000 tons. It is one of the largest finished wire production bases in Ningbo. We serve all kinds of fasteners, special-shaped parts, automotive fasteners, wind power, petroleum and other fields. Ningbo SunRise is able to meet the high quality requirements of our customers throughout the whole operation process from raw materials to finished products.

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Benefits of Pickling
Pickling provides several benefits to metal surfaces. Firstly, it removes any surface contaminants that could interfere with subsequent treatments. This ensures that the surface is clean and ready for the application of coatings or platings. Secondly, it improves the adhesion of coatings and platings to the metal surface. This is because pickling creates a surface that is free from any contaminants, providing a clean and receptive surface for coatings and platings. Finally, pickling can improve the corrosion resistance of the metal surface, as it removes any corrosion products and provides a clean and protective surface for subsequent treatments.

Benefits of Phosphating
Phosphating provides several benefits to metal surfaces. Firstly, it provides a protective barrier that reduces the likelihood of corrosion and wear. The phosphate layer also improves the adhesion of coatings and paints, providing a longer-lasting finish. Secondly, phosphating provides a surface that is receptive to subsequent treatments, including plating and painting. This is because the phosphate layer creates a surface that is free from any contaminants and provides a good base for the application of coatings and platings. Finally, phosphating can improve the aesthetic appearance of metal surfaces by providing a uniform and attractive finish.

Applications of Pickling and Phosphating
Pickling and phosphating are widely used in various industries, including the automotive, aerospace, and construction industries. In the automotive industry, pickling and phosphating are used to protect metal parts from corrosion and wear. This includes the treatment of car bodies, engine parts, and suspension components. In the aerospace industry, pickling and phosphating are used to protect metal parts from corrosion and wear, including the treatment of aircraft frames, engine parts, and landing gear. In the construction industry, pickling and phosphating are used to prepare metal surfaces for subsequent treatments, including painting and plating.